Bulk: 50 pcs / Style
Start commercial manufacturing at 50 pieces per style and color. Scale collections without deadstock overhang.
Sampling: 1 pc
No MOQ constraint on prototype sampling. Verify pattern fit, tension, and fabric recovery prior to production.
Mix Sizes XS–3XL
Distribute sizes freely within your 50-piece style run without per-size surcharges or minimum sub-tiers.
Why 50 Pieces?
Calculated precisely to match fabric knitting roll yields, reduce cutting waste, and prevent warehouse obsolescence.
Minimum Order Quantity (MOQ) is the foundational metric determining financial viability, cash flow requirements, and manufacturing efficiency for swimwear collections. At Beyond Swimwear Co., Ltd., our factory infrastructure is calibrated to balance low entry hurdles with commercial production precision, enabling emerging brands and established fashion houses to manufacture sustainably from 50 pieces per style.
Why Swimwear Factory MOQs Exist: The Engineering Reality
Far from arbitrary factory requirements, textile MOQs stem directly from equipment setups, raw material thresholds, and human craftsmanship:
- Raw Fabric Mill Minimums: Premium technical knitters require 50 to 100 meters per dye run. A standard bikini or one-piece consumes 0.8 to 1.4 meters of fabric per unit, translating to 50–80 meters for 50 pieces.
- Digital & Sublimation Setup Costs: High-precision sublimation printers necessitate profile calibration, test heat-pressing, and paper alignment. Setup overhead remains identical whether running 20 pieces or 2,000.
- Pattern Engineering & Marker Grading: Computer-aided marker making for sizes XS through 3XL and automated blade cutter configurations demand significant upfront engineering hours.
- Custom Trim & Hardware Minimums: Custom-branded zamak alloy cord ends, metal clasps, woven neck labels, and hygienic liners have independent supplier minimums typically starting at 500 to 1,000 units.
The Strategic Pitfall: Over-Diversifying Initial Production
The most frequent failure mode in emerging resortwear brands is diluting initial capital across too many SKUs. Launching 10 styles at 15 pieces each drastically inflates sampling costs, dilutes data reliability, and guarantees rapid stock-outs on hero items while secondary silhouettes sit stagnant.
- Statistical Sell-Through Reliability: A run of 50 pieces per style yields definitive commercial validation. Splitting orders thinner leaves sizing gaps that alienate early adopters.
- The Hidden Cost of Stock-Outs: When customers encounter a sold-out core size (such as Small or Medium), over 70% bounce to competing labels instead of waiting for a reorder cycle.
- Repeat Production Profitability: Factory repeat orders leverage existing pattern blocks and digital screens, unlocking 10% to 15% unit savings and expedited 15-day turnarounds.
Recommended Sizing Distribution Benchmark
Analyzing historical sell-through across our partner brands in the US, Europe, and Australia, we recommend an initial size breakdown ratio of 5S : 5M : 3L : 1XL per 14 units (or approximately 35% S, 35% M, 22% L, 8% XL) within each 50-piece run.
Beyond Swimwear Co., Ltd. Standard MOQ Policy
Below is the structured breakdown of manufacturing minimums across fabric formats, printing methods, and prototyping stages:
| Manufacturing Type | Factory MOQ (Per Style / Color) | Production Notes & Capabilities |
|---|---|---|
| Stock Technical Fabric Run | 50 pcs | REPREVE®, ECONYL®, and recycled nylon/poly. Mixed sizes XS–3XL permitted within the 50-piece run. |
| Custom Sublimation Print | 50 pcs | Full-color digital placement or repeat pattern prints. Includes setup and color swatch strikes. |
| Custom Pantone Vat Dyeing | 300 pcs | Color formulation to exact Pantone TPX/TCX chips; includes 3-point lab dips for customer approval. |
| Custom Engineered Jacquard/Rib | 300–500 pcs | Bespoke knitting structure, custom ribbed textures, or lurex weaves developed with certified partner mills. |
| Pre-Production Sample Run | 1 pc | Dedicated prototype creation with complete grading checks. Sampling fee of USD 50 credited back on bulk orders >100 pcs. |
Total Production Matrix: Calculating Order Quantities
To accurately plan working capital and container logistics, reference our standard volume calculation table based on 50 pcs per style/colorway:
| Number of Styles | 1 Colorway | 2 Colorways | 3 Colorways | 4 Colorways | 5 Colorways |
|---|---|---|---|---|---|
| 1 Style | 50 pcs | 100 pcs | 150 pcs | 200 pcs | 250 pcs |
| 2 Styles | 100 pcs | 200 pcs | 300 pcs | 400 pcs | 500 pcs |
| 3 Styles | 150 pcs | 300 pcs | 450 pcs | 600 pcs | 750 pcs |
| 4 Styles | 200 pcs | 400 pcs | 600 pcs | 800 pcs | 1,000 pcs |
| 5 Styles | 250 pcs | 500 pcs | 750 pcs | 1,000 pcs | 1,250 pcs |
| 6 Styles | 300 pcs | 600 pcs | 900 pcs | 1,200 pcs | 1,500 pcs |
| 8 Styles | 400 pcs | 800 pcs | 1,200 pcs | 1,600 pcs | 2,000 pcs |
| 10 Styles | 500 pcs | 1,000 pcs | 1,500 pcs | 2,000 pcs | 2,500 pcs |
Five Methods to Optimize Low MOQ Manufacturing
1 Prioritize In-Stock Recycled Materials
Utilize our continuously stocked REPREVE® and nylon-spandex rolls. This eliminates mill wait times and bypasses the 300-meter dye run requirement.
2 Curate Tightly on Launch Colorways
Launch an introductory collection in 2 or 3 curated neutral or statement colors. Validate sizing and customer feedback before opening additional seasonal palettes.
3 Blend Size Curves Internally
A 50-piece run can be distributed across sizes XS, S, M, L, XL, and XXL without penalty. Calibrate distributions around your target market demographics.
4 Share Fabrics Across Different Silhouettes
Engineer a triangle bikini, an underwire top, and a one-piece from the exact same fabric roll and colorway to streamline cutter nesting and inventory handling.
5 Fast-Track Reorders on Proven Blocks
Reorders on identical patterns require zero setup lead times. Production commences immediately with delivery within 15–20 working days.
Category Mixing & Combined Shipments
Purchasing orders can incorporate diverse product lines including women's bikinis, swim dresses, rash guards, men's swim trunks, and modest swimwear. However, operational standards apply:
- Independent Category Accounting: Because cut-and-sew line configurations differ significantly between board shorts, underwire brassieres, and bonded rash guards, each individual SKU adheres to its 50-piece baseline.
- Logistical & Freight Efficiencies: Consolidating mixed categories into a single bill of lading provides significant savings on international freight, export handling, customs clearance, and warehouse receiving.
Comprehensive Cost Transparency Checklist
Professional sourcing requires strict cost accounting beyond simple Cut-Make-Trim (CMT) quotations:
- Pattern Prototyping & Fit Revisions: Prototype development is charged at USD 50 per style, fully credited against bulk contracts exceeding 100 pieces. Sample air freight is prepaid prior to courier dispatch.
- Hardware & Branding Amortization: Custom engraved metal toggles, heat-transfer tags, and biodegradable poly bags are produced at 500–1,000 unit tiers and safely inventoried in our factory for future drops.
- Global Freight Solutions: Direct door-to-door express (DHL/FedEx) takes 4–7 business days; consolidated sea freight or air freight handles bulk volume at factory contract rates.
Ready to Plan Your Swimwear Collection?
Consult with our production engineering team to evaluate fabric allocations, size breakdowns, and production schedules.